EMI/RFI Tubular Expandable Braided Shielding for EMC Applications

EMI/RFI Tubular Expandable Braided Shielding for EMC Applications

Lightweight ArmorLite™ and AmberStrand® Industry-Standard Metallic Braid

Series 100Series 103

High-Performance Braided Shielding and Sleeving for EMI/RFI Screening and Mechanical Protection in Cable Assemblies.

The world's most innovative line of metal, monofilament non-metallic, and microfilament composite and stainless steel braiding solutions for environmental, mechanical, and EMC shielding in interconnect cable assemblies.

Metallic (Includes ArmorLite™ and AmberStrand®) EMI/RFI Braid Material Selection Guide


ArmorLite™

Microfilament Nickel-Clad Expandable Stainless Steel EMI/RFI Braided Shielding

Save weight and money every time you fly! All-Up-Weight (AUW) has met its match: ArmorLite™ microfilament stainless steel braid saves pounds compared to standard QQ-B-575/A-A-59569 EMI/RFI shielding. ArmorLite™ is an expandable, flexible, highstrength, conductive stainless steel microfilament braid material designed for use as EMI/RFI shielding in high-performance wire interconnect systems. The principal benefit of ArmorLite™ is its extreme light weight compared to conventional nickel/copper shielding. By way of comparison, 100 feet of 5/8 inch ArmorLite™ is more than four pounds lighter than standard 575 A-A-59569 shielding. Plus, ArmorLite™ offers superior temperature tolerance compared to other lightweight tubular braided shielding including microfilament composite technologies.

Test Reports

ArmorLite Soldering Procedure

Product Datasheet

100% ArmorLite<br>EMI/RFI Microfilament Stainless Steel Braided Shielding 103-051

103-051

100% ArmorLite
EMI/RFI Microfilament Stainless Steel Braided Shielding
75% ArmorLite, 25% Nickel/Copper<br>EMI/RFI Microfilament Stainless Steel Braided Shielding 103-052

103-052

75% ArmorLite, 25% Nickel/Copper
EMI/RFI Microfilament Stainless Steel Braided Shielding
50% ArmorLite, 50% Nickel/Copper<br>EMI/RFI Microfilament Stainless Steel Braided Shielding 103-071

103-071

50% ArmorLite, 50% Nickel/Copper
EMI/RFI Microfilament Stainless Steel Braided Shielding
103-126 ArmorLite™ CF Microfilament Braid

103-126 ArmorLite™ CF Microfilament Braid

ArmorLite™ CF Lightweight, Corrosion-Free, Temperature-Tolerant EMI/RFI Braided Shielding

Stainless Steel Over Copper, EMI/RFI Microfilament Braided Shielding

  • Broad temperature tolerance, -80˚C to +300˚C
  • Corrosion / harsh environment resistant
  • 1000 hour salt spray testing completed
  • 70% reduced weight vs. standard braid
  • Superb electrical resistance and shielding performance
  • ArmorLite™ CF Performance Specifications

AmberStrand®

Composite Metal-Clad EMI/RFI Expandable Braided Shielding
The Smart Way to Reduce Launch and Flight Weights in Aerospace Systems

For many applications, the cable shield is the most important element in controlling EMI. Unfortunately, metal shielding — especially when applied in multiple layers — can be extremely heavy. The opportunity to provide robust EMI shielding at a fraction of the weight is the principal advantage of composite thermoplastic EMI/RFI braid made from AmberStrand® material. Transfer impedance test reports demonstrate the effectiveness of the material compared to conventional metal solutions. So get smart! Reduce weight and save money with AmberStrand®.

Test Reports

Product Datasheet

100% AmberStrand<br>EMI/RFI Microfilament Composite Braided Shielding 103-026

103-026

100% AmberStrand
EMI/RFI Microfilament Composite Braided Shielding
75% AmberStrand / 25% Nickel/Copper, EMI/RFI Microfilament Composite Braided Shielding 103-027

103-027

75% AmberStrand / 25% Nickel/Copper
EMI/RFI Microfilament Composite Braided Shielding

Conventional Plated Metallic EMI/RFI Braided Shielding

For conventional electrical wire interconnect system applications that do not require weight savings or the other performance improvements of ArmorLite™ or AmberStrand® materials, Glenair offers qualified tin-plated copper, nickel-plated copper, and other tubular sleeving solutions.

Tubular Metal Braid QQ-B-575B/A-A-59569 ASTM B33 Drawn Tin Plated Copper, 100-001

100-001
Tubular Metal Braid QQ-B-575B/A-A-59569 ASTM B33 Drawn Tin Plated Copper

Industry-standard tin-plated copper braid is the workhorse material for EMI/RFI shielding in non-weight-sensitive military and commercial applications with a 10KHz to 1GHz effective range and good abrasion resistance.

  • Soft-drawn tin-plated copper braid
  • EMI frequency effective from 10KHz to 1 GHz
  • 150°C temperature tolerant
  • 125 lbs. pull strength (.500 dia. braid)
  • 48 hours salt spray corrosion resistant
  • Good abrasion resistance
Tubular Metal Braid QQ-B-575B/A-A-59569 ASTM B298 Drawn Silver Plated Copper, 100-002

100-002
Tubular Metal Braid QQ-B-575B/A-A-59569 ASTM B298 Drawn Silver Plated Copper

Industry-standard silver-plated copper braid is a special-purpose material for EMI/RFI shielding with improved high-temperature tolerance compared to standard tin-plated copper braid. Typically used for temperature applications above 150°C, the material also offers a shiny, bright surface appearance.

  • Soft-drawn silver-plated copper braid
  • EMI frequency effective from 10KHz to 1 GHz
  • 200°C temperature tolerant
  • 125 lbs. pull strength (.500 dia. braid)
  • Good corrosion resistance
Tubular Metal Braid ASTM B355 Class 7 OFHC Drawn Nickel Plated Copper, 100-003

100-003
Tubular Metal Braid ASTM B355 Class 7 OFHC Drawn Nickel Plated Copper

Highly conductive nickel-plated copper braid is preferred for its superior handling of temperature cycles above 150°C. Nickel plating is highly resistant to oxidation and will maintain an attractive appearance over time.

  • Soft-drawn nickel-plated copper braid
  • EMI frequency effective from 10KHz to 1 GHz
  • 200°C temperature tolerant
  • 125 lbs. pull strength (.500 dia. braid)
  • 500 hours salt spray corrosion resistant
Tubular Metal Braid ASTM A580 Drawn Stainless Steel, 100-004

100-004
Tubular Metal Braid ASTM A580 Drawn Stainless Steel

ASTM A580 Stainless Steel braid is an extremely tough, flexible, and strong alternative to plated braiding solutions. The material is resistant to abrasion and will not rust or discolor over time. Ideally suited for both environmental and high-temperature applications that demand advanced corrosion protection.

  • Soft-drawn stainless steel braid
  • Good H Field EMI frequency effectiveness
  • 260°C temperature tolerant
  • 225 lbs. pull strength (.500 dia. braid)
  • 1000 hours salt spray corrosion resistant
  • Abrasion resistant
Tubular Metal Braid Drawn Tin-Plated Copper-Clad Steel, 100-005

100-005
Tubular Metal Braid Drawn Tin-Plated Copper-Clad Steel

Multilaminar tin-plated copper-clad steel braid is an extremely versatile material. The steel core provides a strong, high tensile strength base for the more conductive copper cladding. Exterior tin plating prevents oxidation and corrosion.

  • Soft-drawn tin-plated copper-clad steel braid
  • Good H Field EMI frequency effectiveness
  • 175°C temperature tolerant
  • 175 lbs. pull strength (.500 dia. braid)
  • 96 hours salt spray corrosion resistant
  • Good abrasion resistance